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Specialists in 3D Scanning, Reverse Engineering, Design Engineering and 3D Printing
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🚗 💨 NEW RELEASE - Audi A3/S3/RS3 8P Facelift Headlight Intake!

We’re excited to unveil our brand new 3D printed headlight intake for the facelift 8P Audi A3, S3 and RS3 models, designed to deliver improved cold air feed with motorsport inspired functionality.

🔥 Key features:
✅ Designed for 8P facelift applications
✅ Optimised airflow for your intake system
✅ Lightweight and durable 3D printed construction
✅ Motorsport inspired design for a clean and purposeful finish

Whether you’re looking to improve your engines cold air supply, enhance performance on track or give your build a more aggressive motorsport look, this duct delivers both form and function.

🏁 Available Now!
💻 Visit our website shop to order yours.

#AudiA3 #HeadlightDuct #Motorsport #AirIntake #PerformanceParts by @alignedconceptengineering
0
4 days ago
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🚨 COMING SOON - Honda Civic EP3 OEM Style Rear Bumper Crash Bars 🚨

We’re currently preparing our first batch of brand new OEM style crash bars for the EP3 chassis which are going to be manufactured here in the UK and finished in black powdercoat.

Interested in securing one for £369? There will be limited availability from the first batch, if you would like to get your name on the list, drop us a message or an email to reserve yours today with a deposit and to discuss delivery dates.

More details from that first batch coming soon 📦

#Honda #Civic #EP3 #Crash #Bumper by @alignedconceptengineering
0
a month ago
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The 3D printers are working through the night on a fresh order of facelift Honda Civic EP headlight ducts for the team at @vtecmonkeys 🐵 Headlight scanned, duct designed and the final parts all printed here at ACE HQ which provide a direct feed into the engine bay for the ultimate cold air supply! #3dprinting #headlightduct #honda #civic #motorsport by @alignedconceptengineering
0
8 months ago
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Another of the ACE BMW E46 front bumper bars being assembled ready for collection 📦

Designed, tested and manufactured to provide more protection in the event of on accident over the standard crash bar.

The retractable towing eyes mean they don’t flail around and scratch the front of the car and give a towing point in front of the bumper to avoid ripping fibreglass bumpers even when being pulled at 90 degrees.

Available on our website or direct message us to order yours 🖥️ 

#engineering #bmw #e46 #crash #fabrication by @alignedconceptengineering
1
8 months ago
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One of our 3D printers putting in the work back to back printing our hugely popular fog light scoops for the facelift EP Honda Civics! A subtle addition that allows a direct cold air feed behind the front bumper for a number of different uses 💨 Available on our online shop and our eBay store #3dprinting #cad #hondacivic #motorsport #bambu by @alignedconceptengineering
0
8 months ago
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Brand new subframes are so nice, we had to scan them twice! This time on the table it was the classic mini rear subframe for @macminiacs which will again be used for reference in the full car CAD model. Follow along to see the progress on this project and how the scans are used on the full car assembly model 🔥 #mini #3dscanning #cad #motorsport #engineering by @alignedconceptengineering
0
9 months ago
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Classic Mini front subframe being 3D scanned for the team at @macminiacs. The data coming alive on the screen will allow the key pickup points and subframe features to be referenced in the full CAD model of the car which will be coming together very soon 🚗 #3dscanning #alignedconceptengineering #cad #motorsport #mini by @alignedconceptengineering
3
9 months ago
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From 3D scan to CAD 🔍➡️💻
Reverse engineering this exhaust manifold straight from a 3D scan—cleaning the mesh, rebuilding the geometry, and turning raw data into something manufacturable. Precision in every curve, performance in every detail. 🔥🔩

#ReverseEngineering #3DScanning #CAD #AlignedConceptEngineering #PerformanceEngineering by @alignedconceptengineering
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9 months ago
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From physical to digital to perfected. 🔁
Captured the original part, 3D scanned every detail and reverse engineered it into a fully usable model. This is where legacy and prototype components are rebuilt and engineered with modern technology 💻 

#ReverseEngineering #3DScanning #EngineeringProcess #Manufacturing #CAD by @alignedconceptengineering
0
9 months ago
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Capturing every curve and contour 🔍🔥
3D scanning this exhaust manifold to get precision where it matters most. From heat to horsepower, details drive performance. 💨⚙️

#3DScanning #ExhaustManifold #Creaform #PrecisionEngineering #HeatManagement by @alignedconceptengineering
0
9 months ago
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🚗💨 NEW RELEASE – Renault Clio Mk2 Phase 2 Headlight Duct!
We’re thrilled to unveil our brand-new 3D Printed Renault Clio Mk2 Phase 2 Headlight Duct, engineered for maximum cold airflow and performance.
🔥 Key features:
✅ Direct fit for Renault Clio Mk2 Phase 2 using supplied template
✅ Optimised airflow for intake system
✅ Lightweight, durable construction
✅ Sleek, motorsport-inspired design
Whether you’re chasing faster lap times or a cleaner, more aggressive front end — this upgrade delivers both form and function.
⚡ Available now – upgrade your Clio today!
👉 Visit our website shop to order yours.
#RenaultClio #ClioMk2 #TrackReady #MotorsportEngineering #PerformanceParts #NewProduct by @alignedconceptengineering
0
a year ago
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📢 Customer Success Story 📢

With an incredible last lap win and many other great results in their Ford Mondeo Super Tourer, @aor_official123 and the ORT Motorsport team contacted us to manufacture replacement front wishbones to help keep this incredible car on track.

The original wishbone was 3D scanned and reverse engineered before a subtle redesign of the new wishbones was completed and the new design manufactured. An in house 3D printed jig was used to set the wishbone during manufacture and a second 3D printed jig was produced to control caster adjustment whilst maintaining track width and subframe mounting alignment in a future design.

A fast turnaround on these wishbones ensured that the car was back on track a short time later competing for podiums and we’re looking forward to seeing how the team get on in 2025.

Looking to reverse engineer and remanufacture your components? Send us a DM to get started! by @alignedconceptengineering
1
2 years ago
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