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3 years ago
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Posted On: October 20th 2023, 02:42 pm
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When I was indicating the new 6 jaw chuck true I was not getting repeatability using this Thompson ground shaft. I knew the chuck should repeat within the specs TMX gives so I removed the shaft to inspect. Using my @starrett_tools granite surface plate, No. 566 V-Block, inspection gage holder & No.25-131 dial indicator, I checked the shaft for straightness. The v-block was pushed along a straight edge with the shaft fixed in place to verify that my suspicion was correct. We have a bent shaft. I also show rotating the shaft in the v-block to give similar results. When I was checking for repeatability with the chuck the readings were about .002”-.003” out each time I unclamped and re-clamped the chuck. Once I discovered the problem I ended up using a solid carbide end mill shank and fixed the issue.
#abom79 #precisionmetrology #precisioninspection #granitesurfaceplate #vblock #starrett #starretttools #machinisttools #precisiontools #machineshop
Comments (29)
michaelbraddock1552 3 years ago

michaelbraddock1552

Sag from gravity?

e_vacuumpump_mashhad 3 years ago
longdogsframeandbicycle 3 years ago

longdogsframeandbicycle

Pays off knowing where to look and how to look

djohnson1911 3 years ago

djohnson1911

I always use old carbide endmill shanks, never seems to fail

gjeida 3 years ago

gjeida

What happens if you just roll it on the table .. does it always settle in the same orientation

sevebertolone 3 years ago

sevebertolone

Rolling it will be sufficient, it’s just hard to stay on the high spot when moving it on a plate. I have designed tool a cheap better way to check errors in shafts than v blocks, originally designed it for crankshafts. Not sure what Thompson’s shaft is usually speced at for straightness but I’ve never really had an issue with it dimensionally.

mmayfield02 3 years ago

mmayfield02

Maybe your bar is out of concentricity

just_marcusus 3 years ago

just_marcusus

I've had brand new crankshafts come with a .020" bend in it. I was blown away. Manufacturer replaced without question tho. Haven't used the brand since

pattsy360 3 years ago

pattsy360

Nice setup 🔥 in the past Ive rolled shafts on a clean surface plate for a quick way to check without measuring

holdingspetra 3 years ago

holdingspetra

We use either a 3/4 Emuge Carbide end mill, or a .750 gauge pin for indicating chucks, main spindle, and subspindles in. Thompson bar should be straight, however it might have been a precision pry bar during its lifetime😂

elcubrick 3 years ago

elcubrick

Thompsons new home should be the scrap bin .

holdingspetra 3 years ago

holdingspetra

We use either a 3/4 Emuge Carbide end mill, or a .750 gauge pin for indicating chucks, main spindle, and subspindles in. Thompson bar should be straight, however it might have been a precision pry bar during its lifetime😂

brabates 3 years ago

brabates

So what’s gonna be the process to fix it? ? Bounce it on a used flapper wheel and check again? 😂

le_maestro_mente 3 years ago
ryanwolfstorm49 3 years ago

ryanwolfstorm49

Not true..🙌

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